How Daily-use Ceramic Tableware Is Made

Question

Accepted Answer

Ceramic tableware is a timeless choice in homes, restaurants, and hotels around the world. At STORIWARE, we are proud to supply high-quality daily-use ceramics crafted through a precise and controlled manufacturing process. In this article, we’ll walk you through the key steps in how ceramic mugs, plates, and bowls are made — from raw clay to finished, food-safe products.

Step 1: Raw Material Preparation

Ceramic production begins with the careful selection and mixing of raw materials such as kaolin, feldspar, and quartz. These ingredients are ground and blended into a uniform clay body that has the right plasticity and stability for shaping.

Step 2: Molding / Shaping

here are several shaping techniques used depending on the type of item:

Press Molding (for plates, mugs and cups)

Jiggering (for bowls)

Slip Casting (for complex shapes )

Each method ensures consistency in size and structure

Step 3: Drying

After shaping, the clay items are left to dry naturally or in controlled drying chambers. This step removes excess moisture and prevents cracking during firing.

At this stage, the product is referred to as a "green body."

Step 4: First Firing (Bisque Firing)

The dried pieces are fired in a kiln at 800–1000°C. This process hardens the ceramic body, allowing it to handle glazing and decoration.

Step 5: Glazing

A thin layer of glaze is applied to the bisque-fired item to give it a smooth, glass-like surface. Glazing can be done by dipping, spraying, or brushing.

Glaze not only gives color and shine but also provides a waterproof and food-safe surface.

Step 6: Second Firing (Glost Firing)

The glazed ware is fired again at 1100–1350°C, depending on the type of ceramic (stoneware or porcelain). This strengthens the body and fixes the glaze.

Step 7: Decoration (Optional)

Decal Transfer Printing

Silkscreen Printing

Hand Painting

These are often fired again at a lower temperature to fuse the design into the glaze.

Step 8: Quality Inspection

Each piece undergoes thorough inspection:

Check for glaze defects (bubbles, pinholes, skips)

Shape, size, and weight consistency

Sound test for cracks

Decal alignment and color fidelity

Step 9: Packaging

Finished products are packed using protective materials (bubble wrap, honeycomb cardboard, inner boxes) and outer export cartons. Custom packaging is available upon request.

Why This Matters

Understanding the ceramic production process helps you:

Know what to expect in terms of lead time

Appreciate the craftsmanship behind each product

Communicate better when placing custom or bulk orders

Work with a Trusted Supplier

At STORIWARE, we specialize in OEM & ODM production of daily-use ceramics for international clients. From sourcing raw materials to strict quality control, we ensure every item meets export-grade standards.

Contact us today to request samples or discuss your custom project.